Traditional vs. Automated Racking: The 3 Best Racking Systems for 2025
Summary
- What is Various Type of Racking Systems ?
You will read about:
Industrial Companies need storage to load large materials or carriers, such as raw materials, semi-finished goods, or finished goods, into different sections to secure one process to another. For example, a process needs to be secured from the raw material section to the semi-material, but in between, the process needs to be processed. For example, garment manufacturing needs to process fabrics in raw material, but the process takes more than 30 days. That’s why tools are needed to secure these fabric.
One of the types of tools to secure materials is racking or industrial racking systems. Based on several different types of racking, we will have to review it.
In reality, we could see a new progress such as in the e-commerce industry when they get orders enormously 24/7. Imagine loading this without any kind of tools? What would happen with the materials, especially raw materials to secure and extend the shelf life, would make the materials easy to rots easily, but using the storage solutions systems would extend the shelf life.
Storage solutions are systems for organizing items on the shelf. In warehousing, storage solutions require a huge sorting system, such as traditional shelving, carton flow racks, wire partitions, pallet racking systems, and mezzanines. In the new technology era, automation is being used to create better systems.
Take a look at G ILAND Solutions such as automated mobile robots, pick modules, and Automated Storage and Retrieval System (ASRS) and see the comparison between traditional racking systems and automated racking systems and see the benefits on the infographics below for better comparison.
In this article, we will manage to review racking systems for warehousing.
What are the various types of racking systems?
In traditional racking systems, the basic concept of racking systems relied on keeping the things or goods in the rack to save the products and extend the shelf life. The automation racking system relies on automating the racking with robots or technology. Here are two type of racking systems in more detailed explanation :
- Traditional Racking Systems
Based on several uses of ranking systems, there are 3 types of traditional racking systems which operate using manual hand or humans and minimum electricity.
Traditional Shelving Systems
Traditional storage to store things in the storage. This shelving design has two types of style : static shelving and mobile shelving. Static shelving fits into the place and can’t move from one place to another in comparison with mobile shelving when it has a small wheel to move. The benefit of this shelving is it is easy to use in small shops or stores and easy to install to use. The disadvantage of these tools is too basic for big companies or warehousing because it’s not applicable for big materials.
Carton Flow Racks
The basis of these forms are when the front carton is removed from the rack, the incline allows the next carton to roll. The basis of these forms are tforward smoothly, filling the gap left by the removed carton. This rack has a style such as a place for things or materials that could fit for FIFO (First in First out) principle. This rack is beneficial for simple warehouses when materials could be sorted based on the date and name in and out principle. The disadvantages of these racks relies on limited to small business but not a large scale of factory.
Pallet Racking Systems
These systems are based on pallet racking systems, which are specialized structures built to store pallets with inventory. Forklifts or automated machines are commonly used to load and retrieve items from these racks. Pallet racking systems can be tailored or integrated with other storage solutions to form different setups, such as push-back racks, pick tunnels, pallet flow racks, or pallet rack carts.
The benefits of this system is maximizing storage density, minimizing unused or wasted space, and effectively utilizing vertical storage capacity within a facility. However, the disadvantages of this system is pricey for several start up companies and the design is limited so it needs spare parts such as conveyor or forklift.
- Automation Racking Systems
Based on several uses of ranking systems, there are 3 types of Automated racking systems which operate using robots or information technology and enormous electricity.
ASRS (Automated Storage and Retrieval Systems)
ASRS (also known as AS/RS) are automated warehouse technologies designed to enhance or fully replace manual warehouse operations.
This system aligns with ASRS systems function by storing pallets in a compact racking structure, where automated retrieval robots handle the placement and retrieval of pallets as needed. This advanced system maximizes the use of both vertical and horizontal space, allowing robots to efficiently access each pallet. These systems come in a range of sizes and configurations to meet the storage requirements of various types of goods. If we take a look for this type of system then GI LAND Solution such as Intelligent Storage Solutions have the same function with ASRS when this solution. This solution provides customized solutions for the distribution center, including autonomous storage and retrieval, piece-picking and full-totes handling.
The benefit of these solutions relies on the ideal for facilities managing a large volume of goods that require medium to long-term storage or those aiming to optimize their storage space efficiently. These solutions fit into a big company because the higher the racks the better to save the materials because the lifespan of material would extend because the higher the racks – the air flow is better so it makes the materials store safely and not rotting easily.
Another benefit from these solutions is also related to efficiency and accuracy when robots increase the delivery efficiency. This statement has a proof from case studies G ILAND in Garment Accessories Warehouse enhanced by 3.5 times compared to standard storage solutions installing 9 Intelligent Storage Solutions with type A42D and 4 Mini KiVas.
The solution is compatible with G ILAND Products like Stacker Crane or Shuttle. The compatibility of Intelligent Storage Solutions depends on the installation process, as the Stacker Crane is a fully automated system designed to store and retrieve goods within a racking system. One aspect of its automation is the ability to move along rails or tracks in a warehouse. Additionally, its precise positioning allows it to accurately locate and access storage locations within high-bay racking systems. Equipped with forks or other handling devices, the Stacker Crane efficiently lifts and transports goods. The devices are Intelligent Storage Solutions and other products of GILAND make a perfect combination of smart warehouses.
Pick Modules
The basis of this systems is to combine traditional racking systems, conveyor belts, and multi-level structures to enhance goods flow, improve picking efficiency, and maximize vertical space. Their primary advantage is exceptional space optimization, allowing for the efficient storage and retrieval of a variety of SKUs with different sizes and shapes across your facility. These systems are particularly effective in facilities that handle a wide range of SKUs needed for pallet assembly, as they can seamlessly retrieve items from multiple locations and consolidate them into one area. If we take a look at the example of this system it relies on GILAND Intelligent Storage Solutions and AGV Storage Solutions which focuses on high strict rhythm on production plans and stability on material supply. This solution in comparison with traditional warehouse when needs a lot of SKUs with different size of storage units with clear height not fully used, also high labour costs and the work market not stable in comparison with GILAND Intelligent Storage Solutions when the company could fully use the clear height by customizing the height of robot, be able to store different sizes of SKUs, and reduce operations cost by 2-3 ROI installing robots and stable warehouse operations also reduce work labour. Other solutions such as GILAND AGV Storage Solutions have the same benefits.
Another proof could be seen on GI LAND Case Studies on Fashion Industry Distribution Warehouse in Cambodia where installing 6 Case-handling robots and 4 mini Kivas, an inbound & outbound workstations, and 6 Forklift AGV. It resulted on Average efficiency increased two times, and 60% of more storage is increased in the warehouse than the manual storage mode .
Autonomous Mobile Robots (AMRs)
The basis of these systems are Autonomous Mobile Robots (AMRs) is a type of robot capable of understanding and navigating its environment on its own. Unlike their predecessors, Autonomous Guided Vehicles (AGVs), which rely on tracks, predefined paths, and often require operator supervision, AMRs operate independently.
Equipped with advanced sensors, artificial intelligence, machine learning, and computational systems for path planning, AMRs can navigate their surroundings without being tethered to wired power. Using cameras and sensors, AMRs can detect unexpected obstacles, such as a fallen object or a group of people. When encountering such challenges, they employ navigation techniques like collision avoidance to slow down, stop, or find an alternative route before resuming their task. This robots could be installed using GILAND Sorting and Distribution Solutions where this solutions could reduce several paint point from traditional warehouse using pallets racking systems where in traditional warehouses have a High Operation Cost, higher cost work labour and high turnover rate when people need to be trained to pick and sorting the packages or materials and the slow rate of picking which means the FIFO Principles also slow which related to chaos in warehouses in comparison installing Autonomous Mobile Robots (AMRs) in GILAND Sorting and Distribution Solutions could give a huge benefits such as high sorting accuracy, Reduce Work Labor, Stable Warehouse Operation.
This also could be have a approvement with GILAND Case Studies in Garment Industry From Mexico where installing use our robots to automate the storage and retreival of totes the efficiency was increased 30% and storage was increased 60%
Conclusion
Industrial companies require effective storage solutions to manage the flow of materials between processes and to ensure efficiency in production. Traditional racking systems such as static shelving, carton flow racks, and pallet racking systems provide simple and cost-effective options, but they often lack the scalability and efficiency needed for large-scale operations or fast-paced industries like e-commerce.
In contrast, automated racking systems, such as ASRS, pick modules, and autonomous mobile robots (AMRs), offer advanced solutions that maximize storage capacity, optimize workflows, and reduce labor costs. These systems enable companies to handle high volumes of materials efficiently, extend the shelf life of goods, and ensure accuracy in storage and retrieval operations.
GILAND Solutions exemplifies the potential of these technologies, with case studies demonstrating significant improvements in efficiency, storage capacity, and operational stability. By integrating intelligent automation and innovative storage solutions, industrial companies can future-proof their operations and stay competitive in dynamic markets.
Take a look at G ILAND Website or follow G ILAND Linkedin for more information about Warehouse Automation Solution.
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FAQ
Racking systems are designed to organize, secure, and store materials in warehouses or industrial facilities. They ensure efficient handling, extend material shelf life, and optimize vertical and horizontal space.
Racking systems help secure raw materials, semi-finished goods, or finished products during various processes. They prevent material damage, streamline operations, and improve overall storage efficiency.
By optimizing air circulation, organizing materials systematically, and reducing exposure to harmful conditions, racking systems prevent material degradation and rotting.
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| CONTACT US
Call us at
- +49 162 2867 644
Our Location
-
GI Land
An der Münze 1a, 41460, Neuss,
Germany
Leave us your information and one of our experts will assist you
GI Land GmbH focuses on Mobile Robots in the warehouse, ranging from Case-handling robots, Rack-moving robots, forklift AGV to Sorting robots.
- Production Logistics Solution
- AGV Storage Solution
- Sorting & Distribution Solution
- Intelligent Storage Solution
- WMS - Warehouse Management System
- Case-Handling Robot
- Rack-Moving Robot
- Forklift AGV
- Sorting Robots
- Stacker Crane
- Shuttle
- Case-Handling Robot
- Rack-Moving Robot
- Forklift AGV
- Sorting Robots
- Stacker Crane
- Shuttle
GI Land GmbH focuses on Mobile Robots in the warehouse, ranging from Case-handling robots, Rack-moving robots, forklift AGV to Sorting robots.
- Production Logistics Solution
- AGV Storage Solution
- Sorting & Distribution Solution
- Intelligent Storage Solution
- WMS - Warehouse Management System
- Case-Handling Robot
- Rack-Moving Robot
- Forklift AGV
- Sorting Robots
- Stacker Crane
- Shuttle
- Case-Handling Robot
- Rack-Moving Robot
- Forklift AGV
- Sorting Robots
- Stacker Crane
- Shuttle
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