Those explanations will support you to use the production logistics solution, the challenges you will face before installing it and results you use. Learn those various intelligences and devices then implement it in this article below.

The need for implementing this solution arises from its ability to streamline the flow of production logistics, starting from the raw materials warehouse, through the production process, and into the finished goods inventory. If you’re wondering about the urgency of adopting this product, it’s primarily due to the strict timing requirements of the First In, First Out (FIFO) policy, which must be carefully adhered to.

Here are three key advantages of using a production logistics solution:

• Time Efficiency

Robots operate for around 24 hours, but factories typically need to run 24/7. Using robots makes this process more efficient, cost-effective, and problem-free. In contrast, relying on human labor would take significantly more time. For instance, robots can lift goods or materials quickly, whereas humans might require multiple people to lift a 15 kg item.

Human labor also involves scheduling shifts, such as manufacturing shift schedules, which can be time-consuming. Additionally, human workers need to perform tasks with precise accuracy, such as moving materials from the raw materials warehouse to production inventory. However, humans may occasionally make errors, forget tasks, or rely on manual paperwork to track inventory, which can lead to delays when rechecking products.

Robots, on the other hand, operate with pre-set systems that automatically track quantities picked and moved, eliminating the need for manual checks and saving time while improving accuracy.

• Cost Efficiency

The FIFO, or “First In, First Out,” policy is an asset management and valuation method where older inventory is used or sold before newer inventory. This means the earliest items purchased are the first to be sold.

In traditional warehouse systems, such as those in the European market, much of the labor relies on untrained or low-skilled workers who often require extensive training—up to a year—to become proficient. Using untrained labor for tasks like picking, calculating, and reporting can lead to frequent errors and necessitates implementing strict safety policies in the factory. Additionally, training workers to a competent level incurs significant costs, and hiring well-trained labor can be expensive compared to utilizing robots.

Robots offer a cost-effective alternative by eliminating the need for lengthy training periods. They ensure accurate picking and reporting while reducing expenses, ultimately improving efficiency and reliability in the warehouse.

• Clear Storage Height

The traditional storage sometimes didn’t have the clear height in their storage so it will make the human labour confused and create an error to place and pick the goods or materials because they didn’t sort the products in sort amount of time in comparison with the production warehouse solution to provide Clear Storage Height by optimizing the use of vertical space within the warehouse. Here’s how it achieves this:

1. Efficient Vertical Utilization: Advanced warehouse systems, such as automated storage and retrieval systems (ASRS), are designed to use the full height of a facility. This allows goods to be stored at higher levels without compromising accessibility or safety.
2. Precise Placement with Robotics: Robots and automated systems can accurately place and retrieve items at various heights, eliminating the need for manual handling, which often restricts storage height due to safety concerns.
3. Optimized Layouts: These solutions often involve sophisticated planning and design, ensuring that storage racks and shelving are configured to maximize the available vertical space while maintaining clear pathways for movement.
4. Improved Safety Standards: By reducing the reliance on human labor for high-level storage, these systems enhance safety and allow for higher stacking without risking accidents, ensuring compliance with safety regulations.

In summary, a production warehouse solution enables the effective use of clear storage height by combining automation, precision, and smart design, resulting in better space utilization and operational efficiency.